Vaishali Ads & Prints

Manufacturing Process

Types of Printed Packaging Boxes: A Complete Guide

Printed packaging boxes come in a wide variety of types, each tailored to suit different products, industries, and branding goals. Here's a detailed overview of the main types of printed packaging boxes based on their design, functionality, and materials:

1. Folding Cartons (Paperboard Boxes)

Material: Paperboard or cardstock
Common Uses: Retail packaging (cosmetics, pharmaceuticals, food items)

Types:

• Straight Tuck End (STE): Tuck flaps on both ends, ideal for lightweight products.
• Reverse Tuck End (RTE): Tuck flaps on opposite ends for easy opening/closing.
• Auto Bottom Boxes: Pre-glued base that locks automatically for quicker assembly.
• Seal End Boxes: One end is glued and sealed; used for tamper-evident packaging.

2. Corrugated Boxes (3ply, 5ply & 7 ply)

Material: Corrugated fiberboard (fluted sheet between liners)
Common Uses: E-commerce packaging, shipping, and bulk product handling

Types:

• Regular Slotted Container (RSC): Most common, flaps meet at the center.
• Half-Slotted Container (HSC): One open end; useful for display and easy access.
• Full Overlap (FOL): Overlapping flaps provide extra strength.
• Die-Cut Corrugated Boxes: Custom-shaped boxes for branding and special protection.
• Telescoping Boxes: Two-piece box with a lid (like a shoebox).
• Tab Lock Mailer: Flaps that tuck into slots; secure without tape.
• Self-locking Mailer: Quick-assembly with locking tabs.

3. Rigid Boxes (Handmade)

Material: Thick, high-grade paperboard
Common Uses: Luxury packaging (electronics, perfumes, jewelry)

Features:

• Non-collapsible
• Premium feel with custom printing, embossing, foil stamping
• Often used with inserts, magnetic closures, or ribbon ties

4. Display Boxes (Point-of-Purchase Boxes)

Material: Paperboard or corrugated
Common Uses: Retail displays, impulse-buy items

Types:

• Counter Display Boxes: Designed to sit on counters with a built-in display stand.
• Floor Display Units: Larger, free-standing displays for multiple products.
• Die-cut windows or headers often included for visibility.

5. Sleeve Boxes

Material: Paperboard or rigid
Common Uses: Apparel, accessories, high-end branding

Features:

• Two-piece design: inner tray + sliding sleeve
• Great for showcasing logo and brand design

6. Pillow Boxes

Material: Cardstock or kraft paper
Common Uses: Small items like jewelry, soaps, or party favors

Features:

• Curved, pillow-like shape
• Simple folding assembly

7. Drawer (Slide) Boxes

Material: Rigid or paperboard
Common Uses: Luxury products, gift packaging

Features:

• Tray slides out like a drawer
• Can include ribbon pulls or magnetic closures

8. Hexagon/Octagon Boxes

Material: Custom-cut paperboard or rigid
Common Uses: Unique gift packaging, festive items

Features:

• Non-traditional shapes for visual appeal
• Often used in seasonal branding